R & D - Designing

At INENSY we design and develop the product as per the customer needs. Currently we work upon the requirements of the customers but the day is not far when a complete solution will be directly offered to the Original Equipments Manufacturers, using advanced technology which will be meeting all the requirements of today's ever demanding customers in terms of more reliability at lesser cost.

We have following facilities to support our R&D

Computer Aided Designing
The products are designed and analysed on a 3D modeling software to reduce the lead time of development and to have first time right results as we have almost no margin of error today in both the areas.
The other advantage being ,our customer can fit the models in their assemblies to have a feel of assembling our products on their parts to check for fouling and ergonomical aspects.

Prototyping
With the help of 3D models the working prototypes are made faster and are offered to the customers for their mock up trials to minimize the chances of error before going ahead with the toolings.

As 3D models are available, the toolings are also developed faster on the CNC machines.


The first set of samples undergo rigorous testing as per the specifications of customers. We have following test equipments for testing and validating the design :

  1. Automatic switch Endurance test rig (For accelerated life testing)
  2. Vibration testing equipment (Fixed frequency)
  3. Water ingress test chamber
  4. Dust chamber
  5. Corrosion resistance test chamber (Salt spray test chamber)
  6. Power source ( 16 volts 60 Amperes)
  7. Non operating mechanical shock test equipment



We also have following instruments to measure the performance of the switch during and at completion of testing :

  1. Electronic continuity testers of different types with gauges.
  2. Torque tester to measure the operating effort (For rotary switches)
  3. Push pull meter to measure the operating effort (For Push and pull type of switches)
  4. Plating thickness checking gauge
  5. Digital spring checking machine



We have set up these facilities with a view to achieve following goals :

  1. To ensure the consistency in quality and upgrade the same for existing products.
  2. To validate modifications carried out as a result of continual improvement process in existing products.
  3. To validate the new designs.
 
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